QUESTION: When the airbags land on Mars, won't the bags pop because of the rocks that are scattered around on Mars' surface? ANSWER from Cathy Davis on January 14, 1997: If the rip is small enough, smaller than about a foot, the airbag will function normally. If the rip is larger than about a foot the airbag could lose enough air from the inside that the lander could get damaged. If there was a terrible problem and the airbags received a very big hole, the lander could possibly get destroyed, but even with a huge hole in the airbags, they will still protect the lander a little bit. ANSWER from Guy Beutelschies on February 19, 1997: We built the bags using vectran, which is very tough. It is a lot like the material they use to make bullet proof vests. When you touch the bags, they feel like very thick canvas. In spite of this, we were still worried about them ripping on rocks so we tested them by dropping them inside a very tall vacuum chamber onto a platform where we had mounted very sharp rocks. The first tests showed that they did rip! We went back to the drawing board and added another loose layer on the outside of the bag that would help protect the inner bag. We tested this and it worked much better. The tests also showed that even with a small tear, the lander would still be safe because it would stop rolling and bouncing before all the gas could escape. Guy Beutelschies: Mars Pathfinder Flight Engineer ANSWER from Rob Manning: There is a possibility that the airbags will hit a sharp rock. Although our Mars geologist claimed that that is a low probability, we nevertheless want to make sure that our bags could handle a large sharp nasty rock even under the worst (fastest/shallowest) impact condition. We knew that very large rocks (even sharp ones) were not a problem because they tended to act like small hills. There is sort of a "magic" size of sharp rock which could do the maximum damage. We also knew that "needle" rocks (like the tufa towers near Mono lake in California) are highly unlikely even on foreign planets like Mars - there are only just so many ways that rocks can be formed. From experiments and geometry (the lobes of the bags are 1 meter in diameter) we decided that the worst sharp rock was a 0.5 to 0.7 meter sharp rock point that is firmly attached to the Mars ground. So how do you make sure it can handle such a rock? Test it! We built a large sloped platform inside the Plum Brook 120 ft vaccum chamber in Sandusky Ohio and we studded it with sharp 0.6 m rocks (the nasty kind that can rip skin). These rocks were bolted down to the ramp and a full scale heavy lander inside the bags was pulled down with bungy cords so that it impacted these rocks at better than 25 m/s (60 mph). After some trial and error over several months in late 1995 and early 1996 (redesigning bags as we went) we found that the bags would take this abuse with minimal damage and only minor puncture. It turns out that vectran bags do not "pop" when they are punctured. The incredible tensile strength of this fabric (and the special "rip-stop" weave) prevents propagation of tears. --Rob Manning